A warehouse employee retrieving a product from an ASD Systems vending machine

How Does Implementing an ASD Systems Vending Machine Work? A Step-by-Step Guide in 7 Stages

Implementing an ASD Systems vending machine is a structured process divided into clearly defined stages — from a needs assessment and device configuration, through production, to physical installation and staff training at your facility. If you are considering automating the distribution of PPE or other workplace supplies and want to understand exactly what the process looks like, this article walks you through all 7 stages, step by step.

Stage 1. Needs Assessment & Consultation

ASD Systems provides end-to-end client support — from initial contact through to full deployment of vending solutions — with a particular focus on advisory services and matching the right solution to each client’s requirements. 

The detailed audit and in-depth analysis covers: 

  • types and volumes of items to be dispensed — e.g. personal protective equipment (PPE), tools, and similar supplies,
  • number of employees and their categories — i.e. who will have access to the system,
  • dimensions of the products or materials to be distributed,
  • planned installation locations within the facility — e.g. near entrances or directly in production areas,
  • organisational structure of the company.

Stage 2. Model Selection & Device Configuration

Based on the audit findings, we select the appropriate machine models and their configuration. 

Industries where our vending solutions are already in use:

    • Heavy industry
    • Logistics
    • Automotive
    • Medical & pharmaceutical
    • Food production & processing
    • Industrial chemicals
    • High technology (IT)

    Although we offer a defined product range, every machine is different — tailored to the individual needs of the client. This applies to: 

    • the model and its specific functionality,
    • the number, size, and configuration of product compartments,
    • the choice of user identification method — e.g. QR code reader or RFID card.

    Stage 3. Dedicated Technical Support Assigned

    Following contract signature, you are assigned a dedicated technical support, responsible for: 

    • conducting a detailed call to precisely identify any additional client requirements,
    • determining the optimal compartment sizes within the dispensing machine, 
    • collecting all data needed to initiate machine production,
    • overseeing the installation process 

    Data collected by the support includes

    • technical details related to the type of contactless card reader,
    • network connectivity preferences (LAN or GSM),
    • device configuration and optimal drum grid layout,
    • any specific client requirements.

    Stage 4. Made-to-Order Production

    Both the hardware and software are produced in Poland — at our headquarters in Bielsko-Biała.

    Domestic production gives you concrete advantages:

    • shorter lead times compared to imported alternatives,
    • flexibility to modify the design even during production,
    • service with 24–48 h response time,
    • full customisation of the machine’s build and features to individual client requirements.

    What we need from you before installation:

    Prior to delivery, your technical supervisor will conduct a configuration call to jointly prepare all elements needed for a smooth implementation.

    You will discuss:

    • product list — including product names, photos, and catalogue numbers,
    • employee list — the users who will access the machine,
    • company organisational structure — departments, cost centres,
    • dispensing limits — tailored to the specific needs of each employee group.

    On your side, you will need to provide:

    • installation space (min. 1–2 m² with unobstructed employee access),
    • electrical supply (230V),
    • LAN/GSM network access for machine-to-IDS communication,
    • an IT contact person.

    Stage 5. Installation

    The ordered machines are delivered to the address specified by the client. On the agreed date, an ASD Systems service technician carries out the installation.

    Installation includes: 

    • positioning the machines in the designated locations,
    • connecting to the power supply,
    • connecting to the network.

    Stage 6. Commissioning & User Training

    At this stage, the machines are configured, activated, and prepared for operation, which includes:

    • functional testing of the machine,
    • verifying correct communication between the machine and the IDS system,
    • training designated loading staff,
    • training end users on how to retrieve products.

    Stage 7. Remote IDS System Administrator Training

    ASD Systems staff prepare and deliver comprehensive training on the IDS management software, covering in particular: 

    Following training and system go-live:

    • settings are optimised based on real usage feedback,
    • an intensive monitoring period of the machine and its users begins,
    • client feedback is actively collected.

    What You Receive After Implementation

    After implementation is complete, you receive a fully operational distribution system, including:

    • Ready-to-use machine — configured, loaded, and operational from day one.
    • Active IDS system — with employees, dispensing limits, and products pre-configured.
    • Documentation — full technical documentation and user manuals.
    • Dedicated supervisor — a single point of contact for ongoing support and queries.
    • Service — 24–48 h response time.
    • Warranty — full manufacturer’s warranty on the device.
    • Real-time reporting — transaction history, stock levels, consumption data.
    • Automatic alerts — notifications for low stock and anomalies.
    • 30-day monitoring — usage analysis and optimisation recommendations.
    • Scalability — the option to add further modules or machines in the future.

    Implementation Schedule at a Glance

    Implementing an ASD Systems vending machine is a comprehensive 4–6 week process, starting with a detailed needs assessment and solution selection, followed by production in Poland, and culminating in installation, commissioning, and full staff training at the client’s site.

    You receive a dedicated technical supervisor as a single point of contact throughout the entire implementation, and the order is fully customised — from the number and size of machine compartments, to the user identification method (RFID or QR), to integration with your organisational structure and ERP systems.

    After go-live, an intensive monitoring and optimisation period ensures the system is perfectly aligned with your operational needs.

    Table 1. Implementation schedule at a glance.
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    FAQ — Vending Machine Implementation

    No. Installation takes place in parallel with normal facility operations.

    No. End-user training on product retrieval takes only a few minutes.

    The process is fully intuitive: the employee identifies themselves with a card → selects a product → confirms the transaction → done!

    IDS system administrator training takes somewhat longer — between 2 and 4 hours — as it covers system functions such as user management, dispensing limits, reports, and so on.

    Yes. Many of our clients begin with a single unit.

    Yes. Our vending solution is modular — additional drum machines or V-Lockers can always be added to an existing setup.

    Typically 4 to 6 weeks.

    Before installation, we require:

    • an employee list of those who will use the machine,
    • a product list with photos and catalogue numbers,
    • a description of the company’s organisational structure (e.g. departments, cost centres),
    • dispensing limit preferences for each employee group, 
    • an IT contact person.

    Yes. The IDS system supports integration with leading ERP and WMS platforms:

    • stock level synchronisation,
    • automatic reordering when a defined minimum is reached,
    • linking dispensing transactions to production orders.

    The scope of integration is agreed with the client’s IT department at Stage 3.

    After go-live, your dedicated supervisor monitors the machine’s performance for 2–4 weeks. We collect feedback and optimise settings as needed.

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    Administratorem danych osobowych osób korzystających z formularza zapisu jest ASD SYSTEMS Polska sp. z o.o. sp.k.